This high-performance insulated flexible copper busbar (flexible copper connector) is a critical conductive component designed for medium-voltage (MV) switchgear, power transformers, renewable energy systems, and industrial power distribution. Engineered for reliable large-current transmission and vibration absorption, it ensures stable, safe electrical connections in power systems worldwide.
Manufactured from T2 oxygen-free copper, the busbar delivers ≥98% IACS conductivity, minimizing power loss and heat generation during high-current operation (up to 3150A). The precision-machined copper terminals with standard mounting holes ensure a tight, low-resistance connection with switchgear, transformers, and inverters.
The laminated copper foil/stranded copper core provides exceptional flexibility, effectively absorbing mechanical vibration, thermal expansion/contraction, and installation misalignment. This prevents connection loosening, equipment damage, and potential arc faults, significantly enhancing system reliability.
Coated with high-grade XLPE/EPDM heat shrink tubing, the busbar offers excellent electrical insulation, flame resistance (UL94 V-0), and environmental protection. It withstands extreme temperatures from -40°C to +125°C, resists UV radiation, moisture, and chemical corrosion, making it ideal for harsh indoor/outdoor substation environments.
Fully compatible with mainstream switchgear and transformer systems (Schneider, ABB, Siemens), this flexible copper connector is a direct OEM replacement, eliminating on-site modifications. We offer fully customized solutions for length, cross-section, terminal size, and insulation specifications to meet your project requirements.
Factory-direct production with strict quality control (compliant with IEC 61439, GB/T 14048 standards) delivers significant cost savings compared to OEM parts. We support bulk orders with short lead times, ensuring stable supply for switchgear manufacturers, power utilities, and electrical contractors.
| Technical Parameter | Specification |
|---|---|
| Material | T2 Oxygen-Free Copper (≥98% IACS) |
| Insulation Material | XLPE/EPDM Heat Shrink Tube (UL94 V-0) |
| Rated Current | 630A, 1250A, 2500A, 3150A (customizable) |
| Rated Voltage | 0.6/1kV, 3.6/7.2kV, 12kV (customizable) |
| Operating Temperature | -40°C ~ +125°C |
| Dielectric Strength | ≥10kV/mm |
| Insulation Resistance | ≥1000MΩ |
| Design Standard | IEC 61439, GB/T 14048 |
| Customization | Length, cross-section, terminal size available |
